Middle East is considered hydrocarbon-rich area with a lot of business opportunities for operators, oilfield service companies, and equipment suppliers. Rein Process Equipment was contacted with local oil operating company concerning supply of several trailer-mounted and skid-mounted packages, such as:
Surface Well Test Equipment
Mobile Oil Separator
Mobile Oil Treater
Trailer-mounted SWT
HP and LP pipe and fittings
Engineering team of Rein is actively working on development technical solution for the client, considering the budget of the client and requirements to the delivery period. The most importantly, equipment shall comply with International and American standards, such as:
API 12J
API 12K
API 6A
API 16C
ASME VIII DIV 1 & 2
NACE MR0175
Equipment description
Surface Well Test Equipment shall be trailer mounted. Trailer shall accommodate Surface Safety Valve (SSV), ESD Panel, Chemical Injection Skid, Test Pump, 4-Valve Diamond-shaped Choke Manifold, Data Header, 3- and 4-Phase Separators, Surge Tank, Laboratory Room, Transfer Pumps and Piperack.
Flowhead, SSV and ESD Console
Package shall consist of primary emergency shut-down valves, one as SSV skid, one in Flowhead assembly. Flowhead and SSV will be connected to ESD console and operated as fail-safe. It means actuators will be charged with hydraulic pressure, when emergency occurs, operator will shutdown by pressure push-buttons on ESD console, where other three push-buttons installed in several process equipment, such as heater, test separator and laboratory cabin or surge tank.
Data Header and Choke Manifold – pressure reduction
Upstream of SSV is Choke Manifold, which reduces flowrate, thus, pressure of the flowrate, conditioning pressure below 1440 psi. The main valve of Choke Manifold is the choke, either adjustable or fixed (positive).
Indirect Line Heater (Water Bath Heater)
Heaters are very essential oilfield equipment, when well fluids need to be heated up for better separation and avoiding fouling in the pipeline. Rein Process Equipment supplies 1 MMbtu and 2 MMbtu heaters, as well as other configurations, for well testing and oil production. Please note that oil heater shall be located in a safe distance to avoid casualties as it has fuel-supply system and burner, which can be harmful if not properly managed.
Horizontal Test Separators, High-Stage and Low-Stage Separators
Test Separator is the most and most complex equipment of well testing. Test Separator separates fluids into oil, gas and water, as well as meters flowrate, pressure and temperature of each outlet lines, giving precise data of well testing. Also, test separators of Rein has multiple ports for obtaining samples of oil, gas and water. Gas outlet line is equipped with gas meter, gas recorder, pressure controller and all necessary instruments and parts for effective and safe gas measurement.
Metering and Storage Tanks
Vertical Surge Tank (Metering Tank) and Atmospheric Gauge Tank are designed to store the liquids, allow well test operator conduct calibration of test separator, and provide secondary gas separation (surge tank only).
Crude oil transfer pumps
Crude oil transfer pumps are required to empty one tank, while fill another tank. Also, transfer pumps discharge crude oil to crude oil burner during well testing.
Diverter Manifolds
When all equipment is placed, equipment shall be connected with HP and LP lines. Crude oil 5-way manifold is very convenient to effectively move crude oil from one direction to another. While gas diverter manifold diverts gas either to one or another gas-flaring unit depending on the wind direction.
Operator Cabin (Control room)
Rein designs and supplies container-shaped office and control rooms for oilfield operations. Composition of control room depends on the client’s requirements, but shall have several important issues to be considered, such as escape hatch, gas detector, firefighting, pressure and temperature monitoring parts.
Rein Process Equipment is your long-term partner, which supplies cost-effective and fast solutions for your well testing, flowback and other oilfield operations. Contact us for more information and quotation!